ANTI-SEISMIC ELASTOMERIC ISOLATORS (HDRB, LRB)

DEFINITION

Anti-seismic elastomeric insulators are elements that are strategically placed between the structure and the foundation of different structures and buildings to reduce structural rigidity. In this way, they are capable of cushioning and absorbing movement, and reducing deformations, in the event of an earthquake.

LDRB type bearings have a low damping coefficient of approximately 6-10%, for this reason their use is limited.
HDRB type bearings have an absorption coefficient of a maximum of 10-16%, their use is quite widespread as it is a highly compensated product in terms of its cost-performance balance.

Perhaps the most widespread currently due to the results obtained in comparison with lower performance bearings after the earthquakes that occurred in L'Aquila and Amatrice in 2009, are supports with lead core (LRB).

More specifically, it can be said that anti-seismic elastomeric insulators serve to decouple the structure or construction from the ground on which it sits, and provide it with sufficient flexibility so that, in the event of an earthquake, the infrastructure is not damaged or collapses. because of the vibration.

TYPES OF ANTI-SEISMIC ELASTOMERIC ISOLATORS

Interbuna designs, manufactures and markets the following types:

  • This is a low damping (6-10%) elastomeric insulator. Its design is similar to all those in this family. Its use is currently limited and is being replaced by HDRB type supports.
  • It is a high damping (10-16%) elastomeric insulator. The cushioning capacity of the rubber mixture is increased by the incorporation of components that reinforce it. While the steel is responsible for providing the structure with vertical rigidity, the rubber provides horizontal flexibility.
  • This is a type of long-lasting anti-seismic elastomeric insulators, without the need for expensive maintenance. Its advantages are the ability to cushion high loads and the reduction of horizontal movements. The lead core is designed to absorb a horizontal movement capacity of 70 to 200 percent of the weight of the insulator. The damping coefficient of these insulators varies between 20 and 40%.

COMPONENTS AND MATERIALS

  • The materials used in anti-seismic elastomeric insulators are rubber, steel and lead. Rubber and steel are usually joined together through a vulcanizing process. The steel is subjected to a surface treatment to increase the contact area, then a primer is applied and then an adhesive that makes a sufficiently resistant bond between rubber and metal possible.
  • The support is assembled as a sandwich, forming successive layers of rubber and steel, the entire assembly is wrapped with a layer of rubber and then the anchor plates, which will also be vulcanized, are positioned on both sides of the insulator, lower and upper.

QUALITY AND CERTIFICATES

Our anti-seismic elastomeric insulators have different quality certificates: ISO 9001 and the specific one for structural supports EN 1337-3, which follows European regulations on the matter. Interbuna is also in the process of obtaining the EN 15129 certificate.

SPECS

Anti-seismic elastomeric insulators are mainly used in bridges and public buildings, such as hospitals, airports and stations, bridges, power generating plants, historical buildings, and also in private constructions, such as hotels, etc. The most used are those of the HDRB type and especially LRB given their good performance in real cases.
Their effectiveness is based on the fact that they isolate the structure from the foundation so that the ground does not transfer the seismic movements and energy that occur during the earthquake to the construction.

Anti-seismic elastomeric insulators are considered the most effective technology to cushion the effects of an earthquake on structures and buildings. In addition, it is possible to install them not only in new constructions and structures, but also in old ones. Its effectiveness is total, and it also allows increasing the useful life of buildings and bridges, minimizing the action of earthquakes on them. Furthermore, they are suitable for installation in structures where space is limited and where it is not possible to install separate support and anti-seismic protection systems.

They resemble type C supports according to the EN1337-3 standard in a circular shape and usually have square anchor plates that are attached to the superstructure and substructure in a way that allows them to be replaced in a simple and inexpensive way.

LRB insulators differ from HDRB and LDRB because inside they have a lead core whose plastic deformation allows the effective absorption of a large amount of energy, this effect combined with the elasticity of the rubber that allows great deformation and rapid recovery make that support is refocused after the earthquake.

INSTALLATION AND MAINTENANCE

Instalation

  1. Make a preliminary formwork for a plinth somewhat lower than the final one and place tubes to make the holes for the anchor bolts. Let the concrete dry.
  2. Then form the self-leveling mortar frame on the plinth with polystyrene or similar up to the final height for placing the insulator and let it dry. Remove formwork materials.
  3. Cut the tubes. Place the insulator in its correct position according to the axes of the plane.
  4. Place the insulator in its final position also with respect to the superstructure and make formwork for subsequent assembly with it. Insert the anchors into their positions. Apply the appropriate anchoring resins and let everything dry properly.
  5. Tighten all joining elements correctly. Check the anti-corrosion protection and repair if it has been damaged during installation.

Does not require maintenance

PROJECTS

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